Three-dimensional non-equilibrium modeling of a DC multi-cathode arc plasma torch

In this paper, a three-dimensional non-equilibrium steady arc model is used to investigate the temperature, velocity and electromagnetic field in multi-cathode arc torch, and the formation mechanism of a large-area, uniform and diffused arc plasma is analyzed. The numerical simulation results show that a large volume plasma region can be formed in the central region of the generator during discharge. During this process, the maximum electron temperature appears near the cathode and in the central convergence region, while the maximum heavy particle temperature only appears in the central convergence region. This phenomenon is consistent with the experimental arc images. Near the cathode tip, the arc column is in a contraction state. In the area slightly away from the cathode, the six arc columns begin to join together. In the plasma generator, there is a large-scale current distribution in all directions of X, Y and Z, forming a stable arc plasma with a wide range of diffusion. The calculated electron temperature distribution is in good agreement with the measured electron temperature. The results suggest that the large-area diffused arc plasma in the multi-cathode arc torch is the combined effect of current distribution, convection heat transfer and heat conduction.