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带有环形槽基板附近射频等离子体鞘层物理特性研究

Study of Characteristics of the Radio-Frequency Sheath over a Substrate with a Circular Trench

  • 摘要: 在微机电系统(MEMS)的刻蚀工艺中, 被刻蚀材料表面常常不是平面, 而是具有一定的几何结构。针对这种情况, 我们采用二维等离子体鞘层流体模型研究带有环形槽且施加射频偏压的基板附近等离子体鞘层的物理特性。模型包括二维含时流体方程、泊松方程以及电流平衡方程。应用电流平衡方程可以自洽地确定基板上的瞬时电位。本文通过比较不同放电参数情况下鞘层中的平均电势和电场研究了槽的深宽比和非对称结构对鞘层物理特性的影响。结果表明:径向的鞘层剖面呈非均匀分布, 且总是趋向于包裹电极表面, 此即等离子体成型效应。由于槽的内壁和外壁直径不同而造成的表面结构的非对称性, 使得电势和电场显示出明显的非均匀分布, 这必将导致非各向异性刻蚀, 如旁刻现象的发生。此外, 若射频电流一定, 基板电位和鞘层厚度都随着深宽比的增加而减小。

     

    Abstract: Since processed substrates usually exhibit nonplanar surface structures in Micro-Electro-Mechanical-Systems (MEMS) etching, a two-dimensional (2D) fluid model is developed to simulate the characteristics of the sheath near a conductive substrate with a circular trench, which is placed in an argon discharge powered by a radio-frequency (rf) current source. The model consists of 2D time-dependent fluid equations, the Poisson equation, and a current balance equation that can self-consistently determine the instantaneous voltage on the substrate placed on a powered electrode. The effects of both the aspect ratio (depth/width) and the structure of the trench on the characteristics of the sheath are simulated. The time-averaged potential and electric field in the sheath are calculated and compared for different discharge parameters. The results show that the radial sheath profile is not uniform and always tends to adapt to the contour of the substrate, which is believed to be the moulding effect. Affected by the structure of the substrate surface, the potential and electric field near the inner and outer sidewalls of the trench exhibit obvious non-uniformity, which will inevitably lead to non-uniformity in etching, such as notching. Furthermore, with a fixed amplitude of the rf current source, the potential drops and the sheath thickness decrease with an increase in aspect ratio.

     

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