
Citation: | Bowen JIA, Jianwen WU, Shu LI, Hao WU, Xiangjun PENG, Jian DAI, Ruang CHEN. Magneto-hydrodynamic simulation study of direct current multi-contact circuit breaker for equalizing breaking arc[J]. Plasma Science and Technology, 2023, 25(2): 025506. DOI: 10.1088/2058-6272/ac910f |
This work is based on a direct current (DC) natural current commutation topology, which uses load-carrying branch contacts carrying rated current and multiple sets of series arcing branch contacts in parallel to achieve circuit breaking. The proposed topology can meet the new requirements of higher voltage DC switches in aviation, aerospace, energy and other fields. First, a magneto-hydrodynamic arc model is built using COMSOL Multiphysics, and the different arc breaking characteristics of the arcing branch contacts in different gas environments are simulated. Then, a voltage uniformity coefficient is used to measure the voltage sharing effect in the process of dynamic interruption. In order to solve the dispersion of arcing contact action, a structural control method is adopted to improve the voltage uniformity coefficient. The uniform voltage distribution can improve the breaking capacity and electrical life of the series connection structure.
The industrial, medical, and national defense fields widely use pulse discharge in water technology, such as nanomaterial preparation, water quality treatment, and shale gas plugging removal [1‒3]. The mechanism of this is the liquid electric effect accompanied by physical effects such as light, heat, and force [4, 5]. Meanwhile, this is also known as the electric water hammer effect because of the accompanying shock waves [6, 7]. Meanwhile, this is also known as the electric water hammer effect because of the accompanying shock waves. The liquid electric effect is widely used in oil extraction technology by utilizing the characteristic that it is more convenient to generate pulse shock waves than drug explosion [8].
It is necessary to deepen the research on the energy conversion of each stage of underwater pulse discharge. The results can help to enhance the shock wave amplitude pressure and the energy consumption ratio of pulse discharge equipment. Existing research shows that pulse discharge in water is mainly divided into three stages: pre-breakdown discharge stage, violent discharge stage, and oscillatory discharge stage [9]. Among them, the size of the shock wave amplitude and the total amount of mechanical energy are mainly determined by the arc resistance deposition energy PW in the main discharge stage [10, 11].
PW=θ⋅(∫t2t1I2(t)R(t)dt)ε. | (1) |
Where, both θ and ε are fitting coefficients. It is essential to clarify the starting moment t1 and ending moment t2 of the main discharge stage. The reason is that the corresponding discharge parameter of these moments is critical in engineering applying complex frequency underwater discharge to generate pulsed shock waves [12]. The intuitive difference between the various discharge stages is reflected in the changing of voltage and current. The implicit characteristic is impedance change. However, the fundamental reason is that plasma density changes in the original arc channel [13]. The transformation mechanism for the pre-breakdown discharge stage to the main discharge stage is that the plasma density of the initial arc channel reaches a critical value. The dense arc forms after the avalanche of ionization occurs. This change causes a sudden drop in the impedance of the channel at this stage. Subsequently, the plasma channel of the main discharge stage begins to expand, decreasing the channel plasma density and increasing impedance [14, 15]. When it is difficult to self-sustaining, the discharge transitions into the oscillatory discharge stage. Therefore, these impedances’ change characteristics effectively delineate the various discharge stages.
The current research results show that the arc channel path is susceptible to external environmental parameters of the discharge process under the above conditions [16, 17]. It results in discharge voltage and current values having a specific offset in the same external conditions. Meanwhile, the voltage and current waveforms measured by the digital equipment occasionally show spike jamming because the measurement equipment is affected by interference from the induced electric field generated on the discharge process. There is an urgent need for a method that can automatically identify the pulse discharge stage in water to solve this problem, meanwhile having a specific noise reduction function for estimating the total energy of the operation process.
By comprehensively considering the electrical and physical characteristics, this paper proposes to use the nonlinear filter for noise reduction and continuity of the native data, which can eliminate error and obtain the universal impedance characteristic variation law [18]. There are more types of nonlinear filters, more representative of the Kalman Filter, Trackless Kalman Filter, and Strong Tracking Filter (STF), among others. Among them, the STF algorithm has wide application and high maturity in parameter identification. Ma S K et al employed a strong tracking filter to innovate an online stator resistance identification algorithm, and the experiment results validated the feasibility of the parameter identification method [19]. Zhang B et al designed and analyzed the observer of independent control electric vehicles by the modified STF and achieved the goal of accurately identifying the vehicle motion states fluctuated by driving torque mutation [20]. Sun G Q et al proposed an unscented transformation strong tracking filter based on STF to eliminate errors and noise in measured data. The simulation results show that this method is superior to the Kalman Filter in estimation accuracy and tracking speed [21]. Xiao X G et al presented a new joint denoising algorithm for quality disturbance based on the Strong Tracking Kalman filter, which effectively suppresses the noise of various disturbance signals, and the effect is better than the wavelet threshold denoising algorithm [22]. Therefore, it is feasible and meaningful to introduce the strong tracking filter into the identification study for parameters and the discharge stage of pulse discharge in water.
In this paper, section 1 introduces the experimental platform for measuring the discharge voltage and current data of the high-voltage pulse discharge in water. The core content of sections 2 and 3 is the basic architecture of the identification method. Section 2 analyzes and establishes the equivalent circuit model of pulse discharge in water in a phased manner. Subsequently, section 3 describes the noise reduction and parameter identification method proposed based on STF. Section 4 presents the validation experiments to analyze the identification data’s reliability and the method's feasibility. The study shows that using the discrimination data obtained by the STF effectively determines the pulse discharge stage in water. It provides a theoretical basis for analyzing the energy deposition and shock wave amplitude characteristics.
Underwater high-voltage pulse discharge experimental platform was built to collect the voltage and current data, which is used to study the impedance particular change characteristics of the pulse discharge underwater, as shown in figure 1. This platform consists of three main parts: power control, pulse discharge, and data measurement. The data measurement component includes both the discharge data measurement module and the image acquisition module.
(1) Power control part. The power control unit outputs controlled alternating current in the voltage range of 0–500 V and frequency range of 0.5–2.5 kHz to achieve the effect of continuously charging the energy storage unit (the equivalent value of energy storage capacitor is 8 μF). The energy storage unit employs a quadruple voltage rectifier circuit to convert low-voltage AC power into high-voltage DC power. The device can carry out regulation work in the range of discharge frequency from 0 to 50 Hz. The maximum operating voltage of the device is 30 kV.
(2) Pulse discharge part. The discharge electrode is in the shape of plate-plate, and the cathode electrode plate connects to the gas spark switch (discharge at atmospheric pressure) with a switching voltage of 16 kV. The cathode and anode are cylindrical copper columns with 50 mm and 10 mm diameters, respectively. The anode connects to the device housing (negative polarity discharge), and the housing is grounded. The electrodes are immersed in a rectangular transparent explosion-proof glass cylinder of 0.38 m, 0.28 m, and 0.32 m, respectively. The liquid in the container is a deionized water solvent with sodium chloride as the solute.
(3) Data measurement part. The data measurement module consists of the Rogowski coil with 30 MHz bandwidth (PEM CWT Mini/Mini HF), digital high voltage meter with 10 MHz bandwidth (SGB-50C), and a continuous recorder (YOKOGAWA DL350). The image acquisition module comprises a high-speed camera (Phantom V2512) with a Nikon lens (AF-S 50 mm f/1.4 D). The high-speed camera works at a frame rate of 2 μs/frame and uses post-trigger mode to facilitate the capture of multiple discharge process information.
The Rogowski coil measurement point is set in the middle of the wire that connects the gas spark switch and the discharge electrode. It can measure the current values of the discharge electrode accurately. The high-voltage probe clamps on the electrode terminal, and the other end connects to a digital high-voltage meter. The continuous recorder (YOKOGAWA DL350) records its measured voltage data. The high-speed camera captures the arc form data and the lens axis of the high-speed camera at the same level as the midpoint of the electrode gap.
The data of pulse discharge underwater is acquired by the continuous recorder with a sampling rate of 1 MHz. The conductivity of the water is 1734 μS/cm. The discharge voltage is −16 kV. The distance of the electrode gap Deg is 0.6 mm, 1.0 mm, and 1.4 mm, respectively. Typical experimental data and their trends are shown in figure 2.
The curves of figure 2 represent discharge voltage and current data of complete three consecutive discharge cycles. The part of zero-value data during the discharge interval is hidden to highlight the trend character of the experiment data. Meanwhile, the second cycle data is stretched laterally to elucidate the beginning moment of each discharge stage. Among them is the rapidly changing character of voltage, shown as the voltage changes to −16 kV rapidly at the tp moment in the figure 2. Subsequently, the voltage drops to −13 kV slowly until at tb, while the current rises slowly. The time of (tp, tb) is the pre-breakdown discharge stage, in which the flow column is formatted and developed. Meanwhile, the voltage drops sharply in the following moments, and the current increases rapidly until moment to. The time of range (tb, to) is the main discharge stage, in which the arc is formatted and expanded [23]. Finally, the arc disappears after moment to, and the voltage and current oscillate reciprocally until the value is zero because the plasma channel is still present [24].
It is not ignored that the horizontal dashed line in the figure does not connect the peak points of each discharge, i.e., there is a difference between the peak voltage or peak current during the continuous discharge process, as the ∆I in figure 2. The main approach is to analyze the spatial position and morphology of the initial arc during the continuous discharge as acquired by a high-speed camera. Next, the distribution of ablation points on the electrode surface is compared after discharge. Underwater repeated discharge images and electrode surface ablation are shown in figure 3.
The main discharge stage of the underwater pulsed discharge process generates a gas bubble. It pulsates until it transforms into microbubbles after the arc extinguishing and dispersing in the water for a short time. Owing to the significant contrast in dielectric constants between gas and water, when the spark switch is activated during the subsequent discharge cycle, the electrode plate in the water, influenced by microbubbles, transforms into an irregular electric field. This phenomenon becomes more perceptible in the high-frequency repetitive discharge processes. The aqueous solution as an inhomogeneous electric field affects the formation and development of the initial arc channel. The overall manifestation of this phenomenon is stochastic under constant preset conditions, which leads to differences in the relevant discharge parameters [25]. Influenced by this character, it is difficult to distinguish the discharge stages in the repeated discharge processes with fixed time domains or critical parameters.
Existing studies show that the initial arc channel (plasma channel) formation and development occur in the pre-breakdown discharge stage. The formation process is as follows. Firstly, the local electric field is formed in the extremely inhomogeneous fluid between the electrode plates when a high voltage is applied to the electrodes. Next, the precursor formed after the free electrons accumulated near the electrode surface. The electrons move by the force of the electric field. Finally, the initial plasma channel is formed after the precursor moves to the other cathode surface, and the time of this process is about 10–25 ns [26]. Therefore, it is only to consider the aqueous medium’s leakage current between electrodes at this stage because there is no main form of the current channel between electrodes. Meanwhile, its resistance is determined by the conductivity of the liquid.
The plasma inside the channel displays conductive under the action of the external electric field after forming the initial arc channel. However, it cannot generate a dense arc to dissipate energy. The primary effect factor is that the initial channel diameter in the micrometer range (μm) is too small; meanwhile, the electron density of the internal arc is too low [27]. Therefore, the radiation continuously heated the aqueous medium around the outer wall surface of the initial arc channel. This energy comes from the internal energy of the electron in the arc channel. The boundary medium reaches the “boundary boiling temperature” based on this heating process, which lowers the dielectric constant of the boundary medium and thus eventually promotes channel redevelopment [28]. Electrode resistance of the channel is time-varying with the continuous development of the arc channel. However, the inhomogeneous electric field causes this resistance to change nonlinearly. The equivalent resistance at this stage is 10–103 times higher than that at the main discharge stage, which is determined by the electron density in the channel and the channel volume. Since no arcing is generated in this stage, the arcing inductance does not exist either. Thus, this stage can be regarded as a time-varying resistive equivalent circuit, as shown in figure 4.
The following are content is the meaning and value of the symbols in figure 4. Uc is the high voltage direct current output by the voltage-doubling rectifier. U(t) is the measured voltage. L0 is the line inductance that is equal to 1.32×10−5 H. R0 represents line resistance, measured as 0.03 Ω using the digital bridge. K is the gas spark switch. i(t) is the line current. R(t) is the time-varying equivalent resistance of the electrode gap.
The equivalent circuit equation for this stage is shown as:
U(t)=i(t)[R(t)+R0]+L0di(t)dt. | (2) |
The density of water vapor and ions in the initial plasma channel reaches a critical value along with the avalanche ionization. Subsequently, the physical process enters the main discharge stage when a dense arc is formed in the arc channel [29]. As a result, the resistance between the electrodes decreases sharply under the action of a dense arc. Meanwhile, the rapid deposition of electrical energy in the arc channel increases the arc radius rapidly. Existing studies show that arc inductance and arc radius are closely related. Hence, taking the time-varying characteristics of the arc inductance L(t) into the circuit model of the main discharge stage is necessary. The equivalent circuit diagram of this stage is shown in figure 5.
The equivalent circuit equation for the main discharge stage is established aimed to obtain the time-varying electrical parameters, shown as follows:
U(t)=i(t)[R(t)+R0]+(L0+L(t))di(t)dt. | (3) |
Then, equation (4) is established by deriving parametric equation (3) to acquire the inductance and resistance parameters at each discharge time. Subsequently, taking the measured experimental voltage and current data to equation (4) can solve these parameters.
{U(t)=i(t)R(t)+(L0+L(t))i(t)−i(t−1)ΔtU(t+1)=i(t+1)R(t)+(L0+L(t))i(t+1)−i(t)Δt. | (4) |
As the arc discharge progresses, the arc dissipates when the external voltage cannot maintain a balanced discharge for plasma. However, the plasma generated by ionization in the previous two stages remains in-side the bubble, and the density increases compared to before. The conductivity between the electrodes increases, which reduces the resistance at this stage. Meanwhile, the polarity of water molecules also affects the resistance value in the circuit. Under the influence of an electric field, water molecules undergo directional motion, generating an electric dipole moment and thus reducing the resistance between the electrodes.
The high-voltage capacitance Cesu of energy storage unit, equivalent capacitance of plasma Cele and inductance continuously absorb and release electrical energy, resulting in an oscillatory process that causes periodic changes in voltage during the discharge process. This oscillation can be described using an RLC circuit model consisting of elements such as resistors, inductor, and capacitor. The equivalent circuit for this stage is shown in figure 6. Compared to Cesu, the Cele value is significantly smaller and has no substantial impact on the overall changes in the equivalent circuit oscillation. Therefore, it is not included in the calculation process in the actual research, caused by the small value of Cele. Similarly, due to Cele being so small that its contribution to the current value is much smaller than that of other branches, the shunt effect is also not included in the scope of consideration.
The charges in the plasma will gradually be neutralized and re-adsorbed into water molecules when the discharge ends, and the resistance will increase. The energy of the oscillation will be completely dissipated. The equivalent circuit equation of the oscillating discharge stage and angular frequency can be represented by equation (5).
{U(t)=1Cesu∫t1t0i(t)dt = i(t)[R(t)+R0]+(L0+L(t))di(t)dtω(t)=√1(L0+L(t))Cesu−((R0+R(t))24(L0+L(t))2. | (5) |
This section clarifies the characteristics of the impedance change during the complex frequency discharge underwater. The corresponding data was acquired by solving the resistance values of the experimental data in section 1. Meanwhile, the basis of calculation is the equivalent circuit model established in section 2.1. The measured resistance data of Deg equal to 0.6 mm were set as an example, and the results are shown in figure 7. There are 82 sets of data in the figure.
The changing characteristics of the resistance during the discharge process are obtained by analyzing the resistance data presented in figure 7(a) and the evolving trends of the embedded graph data. Firstly, the resistance value increases after the gas spark switch is connected. It increases to the maximum when the voltage is pulse peak, and the discharge process enters the pre-breakdown stage now. It is marked by a black arrow in figure 7(a). Next, the resistance shows a linear decreasing trend until discharge enters the main discharge stage, as a red arrow marks the position. Subsequently, the resistance shows a linear decreasing trend until the discharge process enters the main discharge stage. The resistance value sharply decreases when entering the main discharge stage, shown as the position marked by a green arrow. At the critical point of the pre-breakdown and main discharge stages, some resistance values show a highly discrete distribution and have a certain longitudinal bandwidth, as shown in figure 7(a) for the data points near 15 μs. Among them, the reference standard for dividing the starting moment of the main discharge stage is the standard discharge voltage variation characteristic, i.e., the moment of sudden voltage change [24]. Finally, the resistance changing trend is level off and linear when the discharge process enters the oscillatory discharge stage. Therefore, the resistance characteristics of this section are consistent with the theoretical analysis in section 2.1.
This section highlights the impedance variation characteristics in the repetitive discharge operation by using the partial resistance data in each discharge cycle as samples. The data are the measured values at the steady state of each discharge stage. Among them, the 5 μs and the 12 μs belong to the pre-breakdown discharge stage of each discharge process, whose resistance measurement data are shown in figures 7(b) and (c); the 16 μs belong to the main discharge stage, whose data are shown in figure 7(d); the 19 μs and 23 μs belong to oscillatory discharge stage, whose relevant parameter values are shown in figures 7(e) and (f). There are differences in the resistance values at the one moment for each discharge process from the comparison of the data in figures 7(b)–(f). Therefore, the distribution of resistance data in the figure exhibits some dispersion. On the other hand, the distribution of these data is approximately around a specific value. This phenomenon is inferred from the density plot of the scatter distribution. Among them, the density chromaticity distributions in figures 7(b) and (d) are more extensive than those in figures 7(c) and (e), which indicates that the arc channel morphology just after the change of the discharge stage has a much random nature. Meanwhile, this phenomenon also exists in figure 7(e), caused by the inconsistent rate of plasma neutralization after arc extinction, so the oscillatory discharge stage also has a strong randomness.
The characteristics of resistance distribution and variation are consistent with the results of existing studies (i.e., the formation of plasma channels in subsonic flow columns for discharge underwater is highly random). At the same time, this feature also exists in figure 2. In summary, the characteristics of resistance variation indicate that the resistance exists difference in each discharge period of the complex frequency discharge process. Therefore, it cannot quantify the resistance value for any moment directly, so using a constant resistance value or time as the basis for determining the discharge stage is also not rigorous.
The result is that the changing trend of the discharge process resistance is nonlinear, which is concluded by the analysis of the underwater discharge mechanism and the characteristics of the equivalent circuit model in section 2. Based on relevant research results, the state equation and measurement equation of the nonlinear system are set as follows [30–32]:
Rest(k+1)=f(k,u(k),Rest(k))+Γ(k)ω(k), | (6) |
Rmea(k+1)=h(k+1,Rest(k+1))+v(k+1), | (7) |
where, Rest(k)∈Rl is the state vector, which denotes the predicted resistance obtained after k iterations of the algorithm for moment t. u(k)∈Rl is the control vector. Rmea(k) is the observation vector, which denotes the measured resistance of group k at moment t (which can be calculated from equation (3)). In the nonlinear function expression, f(k, u(k), Rest(k)) ∈ Rl×l and h(k+1, Rest(k+1)) ∈ Rp×l denote the state transfer matrix and observation matrix at k iterations, respectively. Γ(k) is the input matrix function of process noise. ω(k) and v(k+1) are system noise and measurement noise respectively. Meanwhile, these all obey the zero-mean Gaussian distribution, and the variance is Q and R Gaussian white noise.
The STF recursive method based on the above system state estimation and the resistance identification flow is shown in figure 8. Here, the (A) shows the time update steps. The predicted resistance equation was obtained by Taylor expansion of the nonlinear system, neglecting the expanded equations' higher order terms. Meanwhile, the (B) shows the measurement update steps. Based on the section (A), the measurement matrix error analysis is conducted to solve the prediction error variance array and correct the asymptotic elimination factor λ to improve the tracking effect.
The STF innovatively introduces the fading factor λ(k) compared to the conventional Kalman filter. The fading factor λ(k) strengthens the weight of current observation data and weakens the influence of old data on the current filtering value. Where, λ(k+1) is the suboptimal fading factor, which can be deduced from the following equation:
λ(k+1)={1λ0λ0<0λ0⩾ | (8) |
then
\lambda_0=\frac{\mathrm{tr}\left[N(k+1)\right]}{\mathrm{tr}\left[M(k+1)\right]}, | (9) |
\begin{split} N(k+1)=&V_0(k+1)-H(k+1,\hat{x}(k+1|k)\cdot \\ & Q(k)H^{\mathrm{T}}(k+1,\hat{x}(k+1|k))-\beta R(k+1), \end{split} | (10) |
\begin{split}M(k+1)=&H(k+1,\hat{x}(k+1|k))\cdot F(k,u(k),\hat{x}(k|k))P(k|k)\cdot \\ &F^{\mathrm{T}}(k,u(k),\hat{x}(k|k))H\mathrm{^T}(k+1,\hat{x}(k+1|k)).\end{split} | (11) |
Here, β is the weakening factor, which makes the state estimate smoother. It is always greater than 1 in the actual calculation process. The covariance error matrix of the residual V0(k) is shown in equation (12):
V_0(k+1)=\left\{\begin{array}{*{20}{c}}\gamma(1)\gamma^{\mathrm{T}}(1) \\ \dfrac{\rho V_0(k)+\gamma(k+1)\gamma^{\mathrm{T}}(k+1)}{1+\rho}\end{array}\begin{array}{*{20}{c}} \\ \end{array}\right.\begin{array}{*{20}{c}} \\ \end{array}\begin{array}{*{20}{c}} \\ \end{array}\begin{array}{*{20}{c}}k=0 \\ k\geqslant1\end{array}, | (12) |
ρ is forgetting factor, which is generally selected as 0.95 [33]. The measured and estimated parameters are introduced into the equation as state quantities, and the STF can identify the parameters in real time.
The underwater repeated discharge experiments to collect voltage and current samples were carried out under the experimental settings in section 2. The conductivity of the water is set at 1734 μS/cm. The distance of electrode gap Deg is set as 0.6 mm, 1.0 mm, and 1.4 mm, respectively. Next, the identification resistance during the repeated discharge underwater was calculated by the discharge resistance identification model based on STF. Here, the corresponding parameters are obtained from the solution of the equivalent circuit model and will be input to the resistance identification model as measured values. Finally, the identification resistance data is used as an example when the Deg is 0.6 mm. Here, it is illustrated by listing some data because there are too many data points at the oscillation discharge stage to be fully displayed, and the results are shown in table 1.
Time (μs) | Identify resistance value (Ω) | ||||||||||
1–3 | 10.16 | 13.48 | 14.97 | ||||||||
4–13 | 15.31 | 15.22 | 15.09 | 14.95 | 14.78 | 14.60 | 14.42 | 14.24 | 14.06 | 13.75 | |
14–22 | 12.16 | 5.26 | 5.26 | 1.13 | 0.82 | 0.60 | 0.44 | 0.30 | 0.19 | ||
23–end | 0.32 | 0.48 | 0.58 | 0.58 | 0.66 | 0.63 | 0.69 | 0.66 | 0.69 | 0.67 | etc. |
First, the resistance reaches a maximum value of 15.31 Ω at 4 μs and decreases nearly linearly after. Next, the resistance drops to 12.16 Ω at 14 μs, and this drops to 0.19 Ω at 22 μs abruptly. Lastly, the resistance values change to oscillating after 23 μs until the end of the discharge, and all values during this period are mainly in the interval [0.58 Ω, 0.70 Ω]. The results show that the trend of the identified resistance is consistent with the experimentally measured resistance. There also exists a transparent longitudinal gradient in the resistance values. For example, 15.31 Ω at 4 μs is significantly greater than 12.16 Ω at 14 μs and 0.32 Ω at 23 μs.
As can be inferred from the characteristics of the change in resistance above, the difference in resistance values at different stages varies multiplicatively. By comparing the time of resistance changes with the moment of the sudden change in voltage and current (as shown in figure 7(a)), the results show that the moment of the sudden change in the data for these three parameters is the same, i.e., the moment of the sudden change in resistance is the moment of change in the discharge stage. Therefore, this identification model has a fundamental role in supporting the identification study of the later discharge stage.
The study results of sections 2 and 3.2 show that the Rest slope can be a critical parameter for determining the discharge stage. Firstly, the “Ordinary Differential Equation” is employed to derive the identification resistance slope coefficient Src, expressed as follows:
S_{\text{rc}}=\frac{\text{d}R_{\text{est}}(t)}{\text{d}t}=\frac{R_{\text{est}}(t+1)-R_{\text{est}}(t)}{\text{Δ} t}, | (13) |
where, Rest(t+1) is the identification resistance at the moment t+1. Rest(t) is the identification resistance at moment t. \text{Δ}t is the time difference for resistance identification.
Next, it can be known that Src changes with discharge time based on the Rest change characteristics. Therefore, the discharge stage division is conducted based on the interval distribution characteristics of the Src. The relationship between the values range of Src and parameter t is shown as follows:
\left\{\begin{split}&\alpha < S_{\text{rc}} \;\;\;\quad\qquad[0,t_1)\in\text{Pulse rise stage} \\ &\beta < S_{\text{rc}}\leqslant\alpha \qquad [t_1,t_2)\in\text{Pre-breakdown discharge stage} \\& S_{\text{rc}}\leqslant\beta\;\;\;\quad\qquad[t_2,t_3)\in\text{Main discharge stage} \\&\delta\leqslant S_{\text{rc}}\quad\qquad\;\;\; [t_3,\text{end})\in\text{Oscillating discharge stage} \end{split}\right. | (14) |
where, α, β, and δ indicate the slope change coefficient thresholds between the pulse rise stage, the pre-breakdown discharge stage, the main discharge stage, and the oscillatory discharge stage, respectively. The discharge process is in the rising pulse stage when the value of Src is less than α. Otherwise, it enters the pre-breakdown stage. As time progresses, the pre-breakdown discharge stage ends and enters the main discharge stage when the Src is less than β. Finally, the main discharge stage ends and enters the oscillation discharge stage when the value of Src is less than δ. Based on this method, the experimental discharge data is solved and analyzed. The specific discharge stage is further determined by the Src of measured resistance, as shown in figure 9.
The influence of the complex discharge environment and electromagnetic interference causes measurement errors and spikes in the measured data. This phenomenon is also visualized in the distribution of resistance data in figure 7(a), e.g., the measured resistances in groups 78 and 80 at 14 μs moment deviate more than the rest of the measured resistances. When spike disturbance presents in the identified discharge process, the value of this data point shows a step change. At the same time, the following data still conforms to the current discharge stage determination characteristics. Therefore, this data is considered noisy, and the corresponding moment belongs to the discharge stage within the current cycle. It is initially considered the subsequent discharge stage when there is a step change in the characteristics of a data point, but when two or more data points exhibit step changes, and the characteristics of the subsequent data point change abruptly again to belong to the characteristics of the previous stage, it can cause the loop not to work effectively.
This paper innovatively introduces the time domain parameter t (i.e., t1, t2, and t3) into the identification model to solve this problem. Here, t1, t2 and t3 represent the threshold time of each discharge stage, and these were acquired from solving the Src threshold of inter-electrode under the current conditions. In conjunction with the genetic algorithm, these time thresholds are nested in loops I, II, III of the stage identification process (shown in figure 9). When the identification process presents samples with abrupt changes in data characteristics, a further determination is made in conjunction with the time domain threshold parameter, in addition to using the data characteristics of subsequent samples as a reference. When there is a continuous data feature change point, initially consider the moment corresponding to this point as one in the subsequent discharge stage and then judge against the t of this stage. Such as the above data point change type, if the moment of the last abrupt change point is greater than t, the judge is starting to enter the subsequent discharge stage and the judge vice versa for the noise in the current stage.
The high-voltage discharge experiments were carried out based on the experimental platform of pulsed discharge in water. The conductivity of the water was 1734 μS/cm and the distance of electrode gaps Dep was set as 0.6 mm, 1.0 mm, and 1.4 mm. The 70 sets of discharge voltage and current data were measured and recorded at each electrode gap. Subsequently, the measured resistance values were obtained based on the equivalent circuit model described in section 2. After that, these data are input into the STF model for discharge parameter identification, yielding the identification resistance data illustrated in figure 10. The red lines and dots represent the identification resistance data in figure 10. Meanwhile, the blue dots are the measured resistance Rmea.
The identification results of Rmea for Dep equal to 0.6 mm are shown in figure 10(a). The results show a linearly decreasing trend during the pre-breakdown discharge stage until the moment 14 μs, with data in the range [13.75 Ω, 15.31 Ω]. However, there is an abrupt change in the development trend of the Rest after the moment 14 μs. The Rest showed a significant reduction until 14 μs, with a sudden drop of Rest to 1.74 Ω of moment 16 μs. Subsequently, the Rest dropped to 0.07 Ω at the moment 21 μs. Combining the theory of resistance variation characteristics described in section 2 and the Rme data of figure 7, it is clear that the point of abrupt change in the data is the transition moment between the pre-breakdown and the main discharge stage. The Rest data after moment 22 μs falls strictly within the range [0.30 Ω, 0.90 Ω], as shown in table 1. The data changes show an oscillating trend with time in a classical linear progression. From the contents of section 2, it can be known that the arc disappears at the end of the main discharge stage. However, the plasma cannot be completely neutralized and is quickly consumed. The subsequent resistances are under-damped oscillations. Therefore, the oscillatory discharge stage is after the moment 22 μs. The scatter density plot from the Rmea data demonstrates that all the Rmea values are also concentrated around the Rest, as shown in figure 10(a).
In summary, the period of 4–14 μs is the pre-breakdown discharge stage with a time delay of 11 μs. The violent discharge stage is between 14 μs and 21 μs, with a time delay of 7 μs. The oscillating discharge stage starts at the 22 μs and ends when the discharge circuit is disconnected.
The Rmea values of Dep = 1.0 mm are shown in figure 10(b). The results show a linearly decreasing trend of Rest during the time of 4–17 μs, with data in the range [15.41 Ω, 17.10 Ω]. The Rest is reduced signification after 17 μs, with a sudden drop to 1.93 Ω at 19 μs. Subsequently, the Rest dropped to 0.10 Ω at 26 μs. The Rest value of time after the moment 22 μs entirely belongs to the range of [0.35 Ω, 0.90 Ω]. The changing trend of subsequent resistances is under-damped oscillations. The corresponding scatter density plots also show that the Rest remains highly consistent with the Rmea.
The Rmea values of Dep = 1.4 mm are shown in figure 10(c). The data variation characteristics in this graph are consistent with figures 10(a) and (b) based on the analysis of this graphical feature. The linear-like variation stage of the Rmea for this discharge condition is [4 μs, 19 μs], with the data ranging from 15.41 to 17.10 Ω. The Rest drops abruptly after moment 19 μs, to 1.69 Ω at moment 21 μs and 0.08 Ω at the moment 28 μs. Meanwhile, the Rest value during the oscillation change stage ranges from 0.36 to 0.92 Ω.
Based on the results, equation (13) is used to solve the Scr of the Rest, and the results are shown in figure 11. The pre-breakdown, main, and oscillation discharge stages can be distinguished by the changing characteristics of the Scr curve and the moment of abrupt change in figure 11. The Scr changes during the pre-breakdown discharge stage are relatively flat, with the value stable belonging to the range [−0.78, 0.04]. In the main discharge stage, the resistance slope increases abruptly to −6.90, −8.05, and −9.37 for the three types of Deg, respectively. Subsequently, the Scr rises to a value approximately equal to −0.11. When entering the oscillatory discharge stage, Scr increases to above 0.24 and then decreases. After that time, it changes more smoothly but still has the characteristic oscillatory change, as shown in the inset diagram in figure 11.
The main reason for this phenomenon during the pre-breakdown stage is that the plasma channel develops gently, the physical boundary field is stable, and the resistance value changes steadily, so the Scr values are small. Similarly, the arc channel conductivity rises steeply during the main discharge stage, and the resistance value drops suddenly, so the Scr values are large. The ionization reaction ends when the arc disappears, and there is a sudden increase in resistance. As a result, Scr increases to a positive value. Next, the changing trend of Scr oscillates based on the RLC circuit characteristics.
The values of parameters α, β, and δ can be derived based on the curve change characteristics and the time threshold. Firstly, the process enters the pre-breakdown discharge stage when Scr is less than 0.04 as the discharge progresses, i.e., α takes the value 0.04. Next, β takes the value of −0.11. If Scr is less than this, the process enters the main discharge stage. Finally, the critical value δ for determining the discharge process as an oscillatory discharge stage is 0.24.
The validation study for the discharge stage determination was carried out based on the Rmea data and the critical threshold of the relevant parameters. This content is used to verify the reliability and accuracy of the method proposed in this paper. The study includes the dispersion of the Rest with the Rmea, the consistency of Scr of Rest and Rmea, and the reliability of the discharge stage determination.
The discharge stage determination parameters (i.e., Scr, t1, t2, etc.) for the current experimental conditions were obtained based on section 5.1, and the values are shown in table 2.
Sample 1 | Project | Value | Sample 2 | Project | Value | Sample 3 | Project | Value |
Deg is 0.6 mm | t1 | 3 | Deg is 1.0 mm | t1 | 3 | Deg is 1.4 mm | t1 | 3 |
t2 | 12 | t2 | 15 | t2 | 16 | |||
t3 | 23 | t3 | 25 | t3 | 29 | |||
α1 | 0.34 | α2 | 0.06 | α3 | 0.04 | |||
β1 | −0.31 | β2 | −0.30 | β3 | −0.78 | |||
δ1 | 0.24 | δ2 | 0.25 | δ3 | 0.27 |
The heat map figure 12 was plotted to highlight the trend and correctness of Scr data. The points in this figure are the difference between the Scr of Rmea and the corresponding values of critical threshold of discharge stage division (ie. α1, β1, δ1, α2, β2, etc.) in table 2. Meanwhile, these Scr are obtained by using equation (12) to calculate discharge resistance data (from the experiment of Deg equal to 0.6 mm, 1.0 mm, 1.4 mm) and based on the parameters in table 2. First, the difference value between the pulse-up and pre-breakdown discharge stages is greater than zero and set as the data points for these stages in red. Subsequently, the difference value in the main discharge stage should be less than 0 and set as the data points in blue. Finally, the difference value for the start moment of the oscillatory discharge stage is greater than 0, and the point is set in red; the following points are blue.
The analysis of the macroscopic features in figure 12 shows that the color distribution in figure 12(a) is the most complex. This phenomenon indicates that the discharge stage identification process is relatively disturbed under this condition, but the results are more representative. Therefore, figure 12(a) was set as a typical example of detailed data analysis and the feasibility of discharge identification. Meanwhile, figures 12(b) and (c) were used as supplementary content. It should be noted that the reference line in figure 12 does not precisely represent the moment of the final discharge stage. These are only a reference to the macroscopic characteristic trends.
The macroscopic features of figure 12(a) show that the overall distribution of data points has some regularity. However, there are still anomalous data points and unsmooth boundary lines. A detailed analysis of this phenomenon is carried out. Firstly, the points before 3 μs are alternating red and blue, indicating the presence of some value of data during the pulse voltage rising stage is negative. This phenomenon is inconsistent with the content in section 5.1, where the Scr is greater than α. Characterization was carried out for the negative value points in the next. The results show that one type of negative data point corresponds to a negative value at the front moment and becomes positive at the next, as shown in box I-1 in figure 12(a). The other type of negative value point has the character of the positive value at both the front and the next. But only here is the negative value point and not against the characteristics of Scr, as shown in box II-1.
These two cases are further analyzed and discussed in the context of the discharge stage identification model developed in section 4.3. In the first step, the data characteristics of the moments before and after the characteristic step data point are analyzed against each other. In the second step, a time threshold t1 is introduced to determine whether the current moment is still less than the moment of abrupt change in the Scr. In the third step, a conclusion is drawn with the basis for determining the phases described in section 4.3. Based on this determination process, an in-depth analysis of the two mutation values described above is carried out.
Secondly, the Scr of the pre-breakdown discharge stage Rma after 3 μs should be greater than the threshold value of Rest, and the data values in this stage should be positive and colored red. The results show that the data points in the t1 and t2 time ranges fit primarily this profile. However, there are a few negative value points, such as boxes I-2 and II-2 in figure 12(a). The I-2 has a positive value at the previous moment and a negative value at the next moment. Those phenomena were analyzed based on the discharge stage identification model described in section 4.3. The results indicate that I-2 corresponds to the moment when the discharge enters the main discharge stage rather than noise interference; box II-2 has the same characteristics as I-2, and the corresponding moment is less than the discharge phase division threshold t3, which is still in the pre-breakdown discharge stage.
Finally, the oscillatory discharge stage is identified similarly to the above study. The start and end moment of the stage was determined based on the characteristic that Scr is greater than δ at the start, i.e., the data points are colored red. The results show that the values around t3 (i.e., at 22 μs and 23 μs) were primarily positive. The main reason for this phenomenon is the random nature of the discharge, where discharge parameters under the same conditions have similar characteristics. However, the actual discharge environment also generates differences in the time domain. Likewise, the mechanistic analysis of the sudden change data in this time range was carried out in conjunction with the identification method described in section 4.3, and the results of the identification model determined that both I-3 and II-3 were oscillatory discharge stages.
The conclusions of the above-related studies were further analyzed and validated by introducing figures 12(b) and (c). The results show that the data change tendencies and the type of data points with the characteristic mutations are consistent with those in figure 12(a), where the mutation points can still be summarized as types I- and II-. Simultaneously, as the electrode gap increases, the chromaticity distribution of the data becomes more uniform. Even more intuitively, the boundary between each discharge stage is more distinct and smoother. The main reason for this phenomenon is that the ability of discharge decreases with the increase of the distance of electrode gap when the solution conductivity is a constant value, and the randomness of the discharge process decreases at this time, so the data is smoother. Therefore, the results of the above validation experiments show that the discharge stage identification model proposed in this paper is reliable and highly accurate.
After clarifying the method’s reliability, experiments were conducted to verify the effectiveness of the method proposed in this paper. The Deg set is 1.4 mm. The conductivity of the solution was 963.43 μS/cm, 1734.21 μS/cm, 4685.13 μS/cm, respectively. The discharge voltage was 12 kV. Among them, the number of samples is 10. The measured voltage and current data were processed according to the theories and methods described in sections 2 and 3, and the mean square error of Scr at the onset of pre-breakdown, main, oscillatory discharge were solved and analyzed to highlight the universality and accuracy of the method, with the values of the relevant parameters shown in table 3.
Electrical conductivity (μS/cm) |
Mean square error | ||
Pre-breakdown | Main | Oscillatory | |
963.43 | 1.761 | 1.402 | 0.001 |
1734.21 | 0.118 | 0.398 | 0.003 |
4685.13 | 0.354 | 0.251 | 0.003 |
As seen from the resistance slope variance data in table 3, the minimum value is 0.001, and the maximum is 1.761. The data sets of Scr mentioned above are (−0.453, −0.411) and (8.077, 11.195), respectively. The results show that the mean square difference of Scr at the beginning of each discharge stage is slight, so this method was used to determine the discharge stage accurately.
Pulsed power applications based on underwater pulsed discharges to generate shock waves and ultraviolet light have received much attention. Existing research results show that the working process of underwater pulsed discharge is the main discharge stage, and the corresponding mechanism is described in section 2. Therefore, the basis for solving the total energy of main discharge stage Ema is the accurate determination of the starting and ending moment of this discharge stage. The Ema is mainly used for the consumption of the equivalent resistance and the dynamic energy storage consumption of the equivalent inductor, and the energy calculation equation is [24, 34]:
E\mathrm{_{ma}}=\int_{t_1}^{t_2}I^2(t)\left[R_{\mathrm{me}}(t)+\frac{1}{2}\frac{\text{d}L(t)}{\text{d}t}\right]\text{d}t+\frac{1}{2}I^2(t)L(t)\left|_{t_1}^{t_2}\right.. | (15) |
I(t) is the discharge current. Rme(t) is the measured resistance. L(t) is the identification inductance, which exists in the main discharge stage and the oscillatory discharge stage. The inductance varies with a term similar to resistance, so the inductance should be considered as a time-varying parameter RL(t). The parametric equation for the equivalent resistance RL(t) is as follows:
R_L(t)=\frac{1}{2}\frac{\text{d}L(t)}{\text{d}t}. | (16) |
Equation (15) can be converted to:
E=\int_{t_1}^{t_2}I^2(t)\left[R(t)+R_L(t)\right]\text{d}t+\frac{1}{2}I^2(t)L(t)\left|_{t_1}^{t_2}.\right. | (17) |
The experimental conditions of the underwater repetitive pulse discharge experiments are that aqueous solution conductivity is 2500 μS/cm, electrode gap is 1.0 mm, and breakdown voltage is 16 kV. The one random complete discharge period data was utilized in the model to carry out the discharge stage division and the energy deposition solution. The relevant data and the solution process are depicted in figure 13.
Firstly, figure 13(a) displays the discharge voltage and current data collected by the continuous recorder. Secondly, the determination of discharge stages is performed based on the discharge stage identification model and relevant parameters. The time threshold t1 is 3 μs, t2 is 13 μs, and t3 is 23 μs, respectively. These thresholds are derived from Scr change characterization and depicted in figure 13(b). Subsequently, the study of resistance and inductance is conducted in conjunction with the model of section 2 to obtain the values of all parameter variables (i.e., voltage, current, Rme(t), t2, t3) required for equations (15) and (16). Finally, the energy deposited in each stage is calculated by solving the energy equation (17) based on the above parameters.
The calculations show that the energy Ema of the main discharge stage is 430.32 J. The energy Eos of oscillation stage energy is 1786.05 J, calculated by the subsequent current and voltage data. The energy Epb of the pre-breakdown discharge stage is 205.80 J. Meanwhile, the maximum instantaneous power of the underwater pulse discharge is 106×104 kW and exists in the main discharge stage, as shown in figure 13(c). These findings demonstrate the significance of the proposed underwater impulse discharge stage identification based on resistance characteristics in both research and practical applications.
This paper proposes a method for identifying the underwater discharge stages based on impedance change characteristics. The method can be used to solve for the time delay and energy conversion efficiency of each discharge stage and provide theoretical support for improving the shock wave amplitude pressure and the energy consumption ratio of underwater pulse discharge equipment. It specifically includes the following four points:
(1) The stochastic phenomenon of arc formation during repeated discharges in water is explored based on the underwater pulse discharge experimental platform. The results show that the microbubbles generated by the discharge process are distributed between the electrode plates, which improves the inhomogeneity of the electric field between the electrode plates.
(2) The impedance change characteristics and mechanism of the discharge process are analyzed in detail based on the plasma theory. Meanwhile, the time-varying equivalent circuit model of the discharge underwater stripped of the arc inductance is established in stages. The STF algorithm filters and reduces the noise of the measured resistance output from the above model to obtain a universally applicable identification resistance.
(3) The sloping curve of the Rest is analyzed using the rate change method, and the critical factor K and its value are proposed for determining the Scr at the starting moment of each discharge stage. The validation experiments and error analysis results show that the method effectively determines the starting moment of each discharge stage. Meanwhile, the maximum mean square deviation of Scr is 1.761, and the minimum is 0.001.
(4) Considering that the characteristics of gas discharge are more similar to those of underwater discharge and the actual application environment is variable, the universality of the method in different application scenarios should be further investigated and the robustness of the algorithm should be improved.
This work is supported by National Natural Science Foundation of China (No. 51977002). This manuscript is recommended by the Third International Symposium on Insulation and Discharge Computation for Power Equipment (IDCOMPU2021). The physical parameters of the discharge gas were determined by GPLAS (www.plasma-data.net/index).
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Time (μs) | Identify resistance value (Ω) | ||||||||||
1–3 | 10.16 | 13.48 | 14.97 | ||||||||
4–13 | 15.31 | 15.22 | 15.09 | 14.95 | 14.78 | 14.60 | 14.42 | 14.24 | 14.06 | 13.75 | |
14–22 | 12.16 | 5.26 | 5.26 | 1.13 | 0.82 | 0.60 | 0.44 | 0.30 | 0.19 | ||
23–end | 0.32 | 0.48 | 0.58 | 0.58 | 0.66 | 0.63 | 0.69 | 0.66 | 0.69 | 0.67 | etc. |
Sample 1 | Project | Value | Sample 2 | Project | Value | Sample 3 | Project | Value |
Deg is 0.6 mm | t1 | 3 | Deg is 1.0 mm | t1 | 3 | Deg is 1.4 mm | t1 | 3 |
t2 | 12 | t2 | 15 | t2 | 16 | |||
t3 | 23 | t3 | 25 | t3 | 29 | |||
α1 | 0.34 | α2 | 0.06 | α3 | 0.04 | |||
β1 | −0.31 | β2 | −0.30 | β3 | −0.78 | |||
δ1 | 0.24 | δ2 | 0.25 | δ3 | 0.27 |
Electrical conductivity (μS/cm) |
Mean square error | ||
Pre-breakdown | Main | Oscillatory | |
963.43 | 1.761 | 1.402 | 0.001 |
1734.21 | 0.118 | 0.398 | 0.003 |
4685.13 | 0.354 | 0.251 | 0.003 |