Study of the Deburring Process for Low Carbon Steel by Plasma  Electrolytic Oxidation

LI Hongtao (李洪涛); KAN Jinfeng (阚金峰); JIANG Bailing (蒋百灵); LIU Yanjie (刘燕婕); LIU Zheng (刘政)

doi:10.1088/1009-0630/18/8/12

Plasma Science and Technology > 2016 > 18(8): 860-864. > DOI: 10.1088/1009-0630/18/8/12

LI Hongtao (李洪涛), KAN Jinfeng (阚金峰), JIANG Bailing (蒋百灵), LIU Yanjie (刘燕婕), LIU Zheng (刘政). Study of the Deburring Process for Low Carbon Steel by Plasma Electrolytic Oxidation[J]. Plasma Science and Technology, 2016, 18(8): 860-864. DOI: 10.1088/1009-0630/18/8/12

Citation:

PDF (291 KB)

Study of the Deburring Process for Low Carbon Steel by Plasma Electrolytic Oxidation

1College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, China 2School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048, China

Funds: supported by National Natural Science Foundation of China (No. 51571114) and Natural Science Foundation of Jiangsu Province, China (No. BK20130935)

More Information

Received Date: September 09, 2015

Graphical Abstract

Abstract

Abstract

In an appropriate electrochemical environment, the discrete thermal electron emission could be induced in the micro area due to the uneven distribution of electron flux on the anode surface. Thus an oxygen molecule could be ionized at the liquid-solid interface after collision, and then oxygen plasma with distribution characteristics would be formed. The plasma electrolytic oxidation (PEO) could happen at the liquid-solid interface. In this work, the low carbon steel was used to study the deburring process by PEO at a high frequency (70000 Hz) pulse DC mode. Its burr height H from 3.23 mm to 0.04 mm was removed to form a smooth surface within 6 min. The values of corrosion potential and current density for the untreated sample -0.667 V and 6.735×10⁻⁵ A/cm², respectively. But for the treated sample, the were corrosion potential and current density were relatively lower, -0.354 V and 1.19×10⁻⁷ A/cm² . Therefore, PEO was expected to be a new deburring method of carbon steel for the material processing field.
- plasma electrolytic oxidation,
- corrosion,
- deburring,
- ceramic films

FullText(HTML)

References (1)

References

1 He Y D, Li D Z, Wang D R, et al. 2002, Mater. Lett., 56: 554 2 Kim T W, Kwak J S. 2010, Int. J. Precis. Eng. Man., 11: 189 3 Tang Y, He Z, Lu L, et al. 2011, Precis Eng., 35: 108 4 Lee S J, Liu C P, Fan T J, et al. 2013, Int. J. Electrochem. Sci., 8: 1713 5 Cho C H, Kim K H. 2012, J. Mater. Process. Tech., 212: 1132 6 Gillespie L K. 1999, Deburring and Edge Finishing Handbook. SME, Michigan 7 Gillespie L K. 1979, Precision Engineering, 1: 189 8 Pajak P T, Desilva A K M, Harrison D K. 2006, Precision Engineering, 30: 288 9 Shadrin Y S, Belkin P N. 2012, Int. J. Heat. Mass Tran., 55: 179 10 Kusmanov S A, Smirnov A A, Kusmanova Y V, et al. 2015, Surf. Coat. Tech., 269: 308 11 Kusmanov S A, Kusmanova Y V, Naumov A R, et al. 2015, Surf. Coat. Tech., 272: 149 12 Liu S, Yang X, Cui Z, et al. 2011, Mater. Lett., 65: 1041 13 G?untherschlze A, Betz H. 1934, Z. Phys., 87: 409 14 G?untherschlze A, Betz H. 1931, Z. Phys., 68: 145 15 Saakiyan L S, Efremov A V, Epelfeld A V. 1989, Prot. Met., 25: 176 16 Terleeva O P, Belevantsev V I, Slonova A I. 2006, Prot. Met., 42: 272 17 Gray J E, Luan B. 2002, J. Alloys Compd., 336: 88 18 Rie K T, Whole J. 1999, Surf . Coat. Technol., 112: 226 19 Song G L. 2010, Electrochim Acta, 55: 2258 20 Hu R G, Zhang S, Bu J F, et al. 2012, Prog. Org. Coat., 73: 129 21 Qian M, Li D, Liu S B, et al. 2010, Corros. Sci., 52: 3554 22 Wang Y L, Zhao H J, Zhong P Y, et al. 2010, Surf. Coat. Tech., 204: 1685 23 Mittal K, Santanu B, Saravanan T, et al. 2009, Thin Solid Films, 517: 1672 24 Saptaji K, Subbiah S, Dhupia J S. 2012, Precision Engineering, 36: 444 25 Yang K, Cao B. 2015, Mater. Lett., 143: 177 26 Yerokhin A L, Shatrov T A, Samsonov V, et al. 2005, Surf. Coat. Tech., 199: 150 27 Gupta P, Tenhundfeld G, Daigle E O, et al. 2007, Surf. Coat. Tech., 201: 8746 28 Skrabalak M Z, Ruszaj A. 2015, J. Mater. Process. Tech., 107: 288 29 Pogrebnyak A D, Kaverina A S, Kylyshkanov M K. 2014, Prot. Met. Phys. Chem., 50: 72 30 Lieberman M A, Lichtenberg A J. 2005, Principles of Plasma Discharges and Materials Processing. Wiley, New York

[1]	Babak GHORBANIAN, Mohammad TAJALLY, Seyed Mohammad MOUSAVI KHOIE, Hossein TAVAKOLI. Formation mechanism of Al₂O₃/MoS₂ nanocomposite coating by plasma electrolytic oxidation (PEO)[J]. Plasma Science and Technology, 2020, 22(6): 65503-065503. DOI: 10.1088/2058-6272/ab777c
[2]	Jiali CHEN (陈佳丽), Peiyu JI (季佩宇), Chenggang JIN (金成刚), Lanjian ZHUGE (诸葛兰剑), Xuemei WU (吴雪梅). The properties of N-doped diamond-like carbon films prepared by helicon wave plasma chemical vapor deposition[J]. Plasma Science and Technology, 2019, 21(2): 25502-025502. DOI: 10.1088/2058-6272/aaee90
[3]	Peiyu JI (季佩宇), Jun YU (於俊), Tianyuan HUANG (黄天源), Chenggang JIN (金成刚), Yan YANG (杨燕), Lanjian ZHUGE (诸葛兰剑), Xuemei WU (吴雪梅). Mechanism of high growth rate for diamond-like carbon films synthesized by helicon wave plasma chemical vapor deposition[J]. Plasma Science and Technology, 2018, 20(2): 25505-025505. DOI: 10.1088/2058-6272/aa94bd
[4]	Vukoman JOKANOVIC, Bozana COLOVIC, Anka TRAJKOVSKA PETKOSKA, Ana MRAKOVIC, Bojan JOKANOVIC, Milos NENADOVIC, Manuela FERRARA, Ilija NASOV. Optical properties of titanium oxide films obtained by cathodic arc plasma deposition[J]. Plasma Science and Technology, 2017, 19(12): 125504. DOI: 10.1088/2058-6272/aa8806
[5]	HE Yongyi (何泳仪), CHEN Li (陈砺), YAN Zongcheng (严京城), ZHANG Yalei (张亚磊). Effects of CH3OH Addition on Plasma Electrolytic Oxidation of AZ31 Magnesium Alloys[J]. Plasma Science and Technology, 2015, 17(9): 761-766. DOI: 10.1088/1009-0630/17/9/07
[6]	Hadar MANIS-LEVY, Tsachi LIVNEH, Ido ZUKERMAN, Moshe H. MINTZ, Avi RAVEH. Effect of Radio-Frequency and Low-Frequency Bias Voltage on the Formation of Amorphous Carbon Films Deposited by Plasma Enhanced Chemical Vapor Deposition[J]. Plasma Science and Technology, 2014, 16(10): 954-959. DOI: 10.1088/1009-0630/16/10/09
[7]	LI Zebin(李泽斌), WU Zhonghang(吴忠航), JU Jiaqi(居家奇), HE Kongduo(何孔多), CHEN Zhenliu(陈枕流), YANG Xilu(杨曦露), YAN Hang(颜航), OU Qiongrong(区琼荣), LIANG Rongqing(梁荣庆). Enhanced Work Function of Al-Doped Zinc-Oxide Thin Films by Oxygen Inductively Coupled Plasma Treatment[J]. Plasma Science and Technology, 2014, 16(1): 79-82. DOI: 10.1088/1009-0630/16/1/17
[8]	Jeong Woo YUN. The Effect of Plasma Surface Treatment on a Porous Green Ceramic Film with Polymeric Binder Materials[J]. Plasma Science and Technology, 2013, 15(6): 521-527. DOI: 10.1088/1009-0630/15/6/07
[9]	YUAN Qianghua (袁强华), YIN Guiqin (殷桂琴), NING Zhaoyuan (宁兆元). Effect of Oxygen Plasma on Low Dielectric Constant HSQ (Hydrogensilsesquioxane) Films[J]. Plasma Science and Technology, 2013, 15(1): 86-88. DOI: 10.1088/1009-0630/15/1/14
[10]	PANG Jianhua (庞见华), LU Wenqi (陆文琪), XIN Yu (辛煜), WANG Hanghang (王行行), HE Jia (贺佳), XU Jun (徐军). Plasma Diagnosis for Microwave ECR Plasma Enhanced Sputtering Deposition of DLC Films[J]. Plasma Science and Technology, 2012, 14(2): 172-176. DOI: 10.1088/1009-0630/14/2/17